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MH Fluid Cooler —
Engineering Data: Freeze Prevention
7
FLUID COOLER COIL
When the ambient temperature falls below 32°F, heat
loss from the coil be substantial even without recirculating
water flowing over the coil. The process fluid, without an
applied heat load, may be prone to freezing. There are various
methods to protect against coil freezing.
Ethylene and propylene glycol solutions are the best
means to protect against coil freezing and are recommended
for most installations. The appropriate concentration of
ethylene or propylene glycol should be determined based on
the required protection from low ambient temperatures.
If the use of an industrial antifreeze solution is not
compatible with the system, another accepted method of
preventing coil freezing is to maintain a sufficient flow rate
and heat load on the process fluid. The fluid exiting the coil
must be maintained at or above 45°F at the full process flow
rate. If the process load does not yield such a heat load, it
may be necessary to apply a supplementary heat load to the
process fluid.
Draining the coil is not considered to be an acceptable
means of protection against freezing. Introducing air to the
interior of the bundle will promote corrosion of the heat
exchanger coil. In an emergency, this alternative can be used
in the event that the process fluid drops below 45°F, the
ambient temperature is below freezing and the coils are not
protected with industrial antifreeze.
Cycling of the recirculating water pumps to control process
flow temperatures must be approached with caution. Frequent
cycling of the recirculating water pump may lead to an
excessive scale buildup resulting in a decrease in efficiency.
FLUID COOLING RECIRCULATING WATER
When the ambient air temperature falls below 32°F, the
recirculating water within the fluid cooler can freeze. Marley
Technical Report #H-003 “Operating Cooling Towers in
Freezing Weather” describes how to prevent freezing during
operation. Ask your Marley sales representative for a copy or
download a copy at spxcooling.com.
During shutdown, water collects in the basin and may
freeze solid. You can prevent freezing by adding heat to the
water left in the basin—or, you can drain the tower and all
exposed pipework at shutdown.
ELECTRIC BASIN HEATERS
An automatic basin water heater system, consisting of the
following components:
Stainless steel electric immersion heater(s).
Threaded couplings are provided in the side of
the collection basin.
NEMA 4 enclosure containing:
Magnetic contactor to energize heater.
Transformer to convert power supply to 24 volts
for control circuit.
Solid state circuit board for temperature and
low-water cutoff.
The enclosure may be mounted on the side of the
fluid cooler.
Control probe in the collection basin to monitor
water temperature and level.
The basin heater option is only for freeze protection of the
recirculation water in collection basin. The basin heater option
does not protect the coil during freezing weather.
Heater components are normally shipped separately for
installation by others.
INDOOR STORAGE TANK
With this type of system, water flows from an indoor tank
and back to the tower where it is cooled and recirculated. The
water flows by gravity from the fluid cooler to the tank located
in a heated space. At shutdown, all exposed water drains into
the tank where it is safe from freezing.
The amount of water needed to successfully operate the
system depends on the fluid cooler size on volume of water
contained in the piping system to and from the tower. You
must select a tank large enough to contain those combined
volumes—plus a level sufficient to maintain a flooded suction
on your pump. Control makeup water according to the level
where the tank stabilizes during operation.
CAUTION
Freezing ambient conditions could cause significant
damage to the heat exchanger coil of the MH Fluid
Cooler. To avoid possible damage, it is imperative to
provide for adequate freeze protection.
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